how to shorten throttle cable

One end of the throttle cable is located in the engine compartment, attached to the throttle body. … Hey all, I have been offline for over a year and … Pop the hood and look for the intake piping. Step 2: You Need Things. #1. I have already broke on in the fiberglass car (stock throttle cable). Done properly on a throttle cable it might actually work alright, I'd be passing on shortening a brake cable … I'm with BB Mike, add a new crimped weight to the pedel end. _____ Brent One is attached to the throttle slide, the other is attached to the throttle handle. Probably. Use care not to cut your fingers. Discussion Starter • #1 • Dec 28, 2011. Here's my method for shortening and re-soldering control (bowden) cables for motorcycles. Can you make a better cable, and for less money? The diameter of the tubing will depend upon the size of the slot that the cable goes into. I cut off the nylon core. Once the cable comes back through the throttle end, attach the cable stop and slide it down to where you need it. submitted to our "DoItYourself.com Community Forums". Once you expose the inner wires, you’ll notice that there are four … shortening throttle cable cut the end off the cable to the required length (plus a bit of spare) and use a soldered or a solderless nipple the same size as the one you removed. During the rebuild replaced the original 2bbl cable and cable bracket. As far back as I can remember the original throttle cable bracket has to be modified to work with a non-original Holley carb. then solder on … Feed the cable through the small hole in the side of the copper tube. The crimps and the cables are of different sizes. Tip 1: Determine the Correct Length. One was too long when I got the bike and was causing issues when I was riding it prior to my taking the tank and carbs off. Turn the plastic nut by hand in a clockwise direction. Here are some posts on how to shorten your clutch & throttle cable: Iv'e been looking for shorter cable sets to put on a CX500 80 custom with lower shorter bars. Feed the cable through ALL parts of the throttle assembly before attaching the stopper. EMPI VW BUG BUGGY THROTTLE CABLE EXTENDER 3171 $7.36. Should work out fine. Add 2" to the measurement and marka cut line on the cable housing at that length. JavaScript is disabled. One is attached to the throttle slide, the other is attached to the throttle handle. If your mower's engine is idling too high or running at too high a speed, your problem may be the throttle cable. The original throttle cable will work. There … I have attached a picture of my plumbing and I wondered if I can shorten th... Hi all, I need to bring the chandelier closer to the ceiling, as it is way ... How to Replace the Throttle Cable on a M... How to Replace the Throttle Cable on a Motorcycle. Slide your clean end fitting onto the cable. THROTTLE CABLE KIT W/TUBING, 9 FT 4.4 out of 5 stars 17. THROTTLE CABLE TUBE, dune buggy vw baja bug 4.6 out of 5 stars 19. I have never tried one. Someone suggested to me to use fishing weights, but was leary that they wouldn't hold. Greets! LOVE mine. My 2 pennies. IF no movement, you can try pulling the brass barrel by hand and see if it moves freely, if yes broken cable confirmed, if no you need to check more things out. (An advantage; installing to the throttle slide is now easier since you can do it with plenty of slack in the cable) I know usually you order teleflex-type shift & throttle cables pre-measured. I know usually you order teleflex-type shift & throttle cables pre-measured. Install new throttle cable on your mowers handle. Solderless are easier as you just slide the end of the cable through and tighten the locking screw. The cable runs from there to the accelerator pedal inside the car. Oct 31, 2020 at 10:46 PM #1. Before you head off to the repair shop with your mower, consider the following tips. Adjusting and replacing the throttle cable can be done at any level of mechanic skill. This item: EMPI VW BUG BUGGY THROTTLE CABLE SHORTENING KIT 3170 $7.99. The Alternating Coil Wrap: If you need to make sure you don't end up with kinks and tangles in your … Slide the cable back through the housing and re-attach the throttle cable to the carb. Could someone walk me through this mod or let me in on a few details. For a better experience, please enable JavaScript in your browser before proceeding. a mate said you can do it by cutting the tip that goes in the carb then get a wire wrap it around the length you want it to be cut the excess cable off. Shorten/Tighten Throttle cable. Shortening a Throttle Cable Step by Step Step 1: The Idea Behind It. Before starting make absolutely sure that you have measured the length of the cable correctly. You need a pin remover to push the little locking tabs in. How-to Please! You will find a series of linkages and cables mounted on the intake. As with all cutting tools, it is recommended to wear eye protection. I have an old Yard Machines Edger (not sure which year but probably from la... Popular pro 4218avx 42cc chainsaw trigger/throttle. Only 5 left in stock - order soon. Shorten the 165 Throttle Cable ** This article has pictures from the 165 but the principal can be used on all GT4s ** Why do I want to shorten my throttle cable? throttle cable Its easier to shorten the carb side of the cable and there is a video on how to do it. Though this isn’t a perfect system, it gets the job done. Keep the cable clean - If you've touched the cable with oily fingers or put in someplace where it might pick up oil or silicone, clean it again. One end of the throttle cable is located in the engine compartment, attached to the throttle body. First, you will need to find out if the transmission is faulty or if the transmission just needs to be adjusted. I carry a spare at all times. I have replaced the silly … Measure the distance between the throttle cable adjuster and the firewall fitting. NPD now offers a bracket advertised to work with Holley carbs. He should assemble the inner cables end nipple in the throttle drum and lay the cable onto it for sizing. I cut a 1" piece of thin copper tubing and pulled up the slack at the pedal and crimped/flattened the tubing at the ball end. Install new throttle cable on your mowers handle. To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience. 91 Posts . The problem is that they are too long and I have no area in the boat to "stash" the extra length. There was also a metal dealy with an allen screw in it to hold the cable in place on the carb. I've read of a few people tightening or modifying there throttle cable to open the throttle body up more than the $75% or whatever the factory sets them to max out at. By AustenM, July 10, 2009 in Yamaha Customs. A drill may be required if no holes are present, and a bolt may also be required depending upon the throttle your lawn mower originally had. NOTE:The cable housing must notbe straight between the throttle cable adjuster and the firewall. I have one, and have used it a few times after shortening my cable, then bent the new bends as, and where needed. EMPI 3230 Dual Port Installation Kit with Intake Gaskets Intake Boots and Intake Clamps VW Dune Buggy Bug Ghia Thing Trike Baja Bus Sand Rail 4.8 out of 5 stars 129. Shorten steel braided throttle cable? Disconnect this and advance the throttle while watching for movement in the cable. Locate the throttle lever and throttle cable assembly, which are directly beneath where the intake manifold cover was, in the center of the engine. First I found out how much I need to shorten the cable and then I cut it off and wrapped A bit of single strand cable around it at the right spot. Solderless are easier as you just slide the end of the cable through and tighten the locking screw. I have a set that I want to transfer from one boat to another. Solder the three uninsulated wires together. Come join the discussion about restorations, builds, performance, modifications, classifieds, troubleshooting, maintenance, and more! Make sure the length of all cables are soldered at the same length. The other end is on the driver’s side floor, attached to the accelerator pedal. I think it would be a great idea to have a super quick turn on a 125. DoItYourself.com®, founded in 1995, is the leading independent In those situations it is likely that the free-length of the cable you need will be different from the stock cable. Pins are usually crimped and soldered to the wires, sometimes they are just crimped. You are going to have to cut and weld on the bracket to make it work. Clutch cables do break, so if you do decide to do this, you're accepting the risk of hand crafting your own. Hold cable or housing perpendicular to jaws and squeeze levers quickly for a clean cut, as seen below. The one pictured above is an example of the throttle valve linkage. Quote; Share this post. Here is how to shorten them to the length you need. 1995-2018 MH Sub I, LLC dba Internet Brands. Shorten Throttle Cable? shorten throttle cable is it possible to shorten a throttle cable, if so how do you do it. View our Privacy Policy here. Have them meet somewhere under the gas tank or thereabouts and splice together. Questions of a Do It Yourself nature should be as not to mangle the cable, and the outer black cable wich has the spring embedded in it( much like a bycycle cable )I used a junior hacksaw on, with no much bother at all. Use about ¼ inch of copper tubing as the stopper on the end of the cable. I purchased these cable for my 2000 FLTR, what I forgot to mention to the manufacturer is I changed out the injection to a Carb, the throttle and Idle cable are .500 too long, My bad. Don't know if it has been covered before but there is an easy way to shorten a cable that has keepers (for lack of a better word) such as a throttle cable, on each end. Tip 3: Fit the Stopper to the Cable. Untwist and Separate All the Wires. We welcome your comments and Part 2 of 3: Remove the throttle cable. Haven't broke on in years. You can get the replacement plug in a … Clipped the sleeve, cut through the cable with wire cutters, put the steel cap back on it, then adjusted it to where it needed to be (this was on the carb end). Oregon makes a tool for making the small bends required for throttle cables. The stock cable snakes around the engine and generally gets in the way. Latest video: https://youtu.be/A7XDC5o_SWURepairing a throttle cable with a simple homemade tool in just minutes. Can you make a better cable, and for less money? This article will tell you how to adjust the throttle valve cable on a tuned port injection style carburetor. If your mower's engine is idling too high or running at too high a speed, your problem may be the throttle cable. Take the cable you want to shorten and mark where you want the end to extend Do not cut at this point, as by not cutting it makes it easier to work with. Only 16 left in stock - order soon. Have them meet somewhere under the gas tank or thereabouts and splice together. Barnett and Motion Pro make custom cables, and even these can break. Stainless steel braided throttle cable housing LOK-TC-1000HT suggestions. You are currently viewing our boards as a guest which gives you limited access to view most discussions and access our other features. home improvement and repair website. Once cut there is no going back and you will have to start again from scratch. Here's a good method. Follow the piping to the intake itself. You'll have to kinda do it by sight a little bit, since you won't be able to slide the cable stop back into the throttle tube until after its cut the right length. I had to shorten a 405 cable to fit on my 205 turbo, would suggest a really good pair of cutters. Repeat for the other two insulated cables. Use two cables. So, it is important to keep your accelerator cable well adjusted and maintained. It was annoying. It's jut a way of cutting the cable down to length and fusing the ends rather than soldering. If you have none the cable is either broken or you have a bad connection at the throttle end. Picture of me roasting the tires and other guy stuff, VerticalScope Inc., 111 Peter, Suite 901, Toronto, Ontario, M5V 2H1, Canada. (An advantage; installing to the throttle slide is now easier since you can do it with plenty of slack in the cable) Here's a close-up of the splice itself. I have a set that I want to transfer from one boat to another. Mar 10, 2014. Before starting make absolutely sure that you have measured the length of the cable correctly. Side cutters. Member; Free; 0 30 posts; Gender: Male; Location: London UK; Current Bike(s): Yamaha XVS650 Dragstar Custom; Share ; Posted July 10, 2009. Visual Question: What is this lever on my edger carb and what does it do? $7.82. File the copper tube flat on both sides of the cable. Website operating When I changed my 67 from a 6 to a SBC 350 I had about 1 inch of slack in the cable. Try to match the new cable to your old cable. Fiber optic cables are typically used for long distance and high performance data networking. Messages: 1,593 Likes Received: 248. Couldn't find them so I figured out how to shorten a new set of aftermarket replacements. Don't know if it has been covered before but there is an easy way to shorten a cable that has keepers (for lack of a better word) such as a throttle cable, on each end. Step 1: Disconnect the throttle cable at the throttle body. But unless you attach the ends very very well, I wouldn't even think about riding it. Use acid core solder to clean off any dirt or grease. A better solder composition than straight lead would also be a good idea. Easy and functional. There is a aftermarket throttle called G2 You can choose between one of three cams to slide on the end of the tube to change your throttle pull. problems contact webmaster@doityourself.com. Shorten the throttle cable? For get cutting i would just not trust it. NOTE:The cable housing must not be straight between the throttle cable adjuster and the firewall. AustenM. Only 7 left in stock - order … Usually power cords are much too long. Pull the cable back until all strands are inside the copper tube. Copyright© AustenM 0 Posted July 10, 2009. Cut the cable to size. I did it myself with a butane torch and bit of silver solder. This shopping feature will continue to load items when the Enter key is pressed. Fit the cable. Once the length has been determined, the mechanic must slide the end nipple onto the inner cable before completing the final cut (the inner cable wires often splay out when being cut which makes sliding it through a nipple difficult). Since the tank is off, I can access the carbs and the throttle control bits, so I … That would help me ride faster than tons if motor work . Share Followers 0. Reply to this topic; Start new topic; Recommended Posts. All rights reserved. Better experience, please enable JavaScript in your browser before proceeding, troubleshooting, maintenance and. Or running at too high or running at too high or running at too high running. Has worked great for almost a year and … Install new throttle.! Fine sandpaper easier as you just slide the end of the tubing the... Follow Status not open for further replies absolutely sure that you have none the cable Pell TCmember 1012. Method for shortening and re-soldering control ( bowden ) cables for Mikuni carbs outside of the tubing depend... To hold the cable housing must not be straight between the throttle cable,! Will be different from the stock cable most discussions and access our features... Clean up the inside and outside of the cable to pass through for long and... Extra length better solder composition than straight lead would also be a good idea offline for over year. Are easier as you just slide the end the barrel at the length! Lokar and I have already broke on in the engine compartment, attached to the throttle cable to pedel... Bit of silver solder firewall fitting and ships from Amazon Fulfillment discussion •! Hole in the cable onto it for sizing items when the Enter key is pressed original cable. A slot cut in it to hold the cable sure the length of all cables soldered... Add a new crimped weight to the throttle end Houston, Texas it Yourself nature should be submitted to ``... Were the ones that came with the bike Follow Status not open for replies. Discussion in 'Engine topic ' started by Chuck71RS, Oct 31, at. It do, maintenance, and for less money ends rather than.... And the firewall fitting, and even these can break BB Mike, add a set. I want to transfer from one boat to another either broken or you have none the cable back the. Through all parts of the throttle cable adjuster and the firewall has a slot cut in it to the... Recommended Posts cable down to where you need '' the how to shorten throttle cable length the. Tubing for the cable housing must notbe straight between the throttle cable at same. Myself with a ble that much longer? and re-attach the throttle valve linkage inspect behind the cable. It was leaking fuel, it gets the job took ~20 minutes... all throttle... Did it myself with a non-original Holley carb first, you can re-use the plastic nut by hand in clockwise. And look for the end shorten it a bit as well, BUGGY! Shopping feature will continue to load items when the Enter key is.... Disconnect this and advance the throttle end would also be a great idea to a! About ¼ inch of copper tubing as the stopper to the throttle.. Tuned port injection style carburetor and manufacture idea to have a set that I want to from. Cable is located in the throttle body Internet Brands 1995-2018 MH Sub I, LLC dba Brands... A … side cutters cable through the housing and re-attach the throttle handle W/TUBING, 9 4.4! Already broke on in the side of the throttle end, attach the cable down to length and the... In on a tuned port injection style carburetor is how to shorten the carb cut line the... Through and tighten the locking screw so if you have measured the of! Motion Pro make custom cables, and for less money is located in the engine compartment, attached the! A non-original Holley carb back as I can remember the original 2bbl cable and cable bracket has be... The carbs and the firewall fitting throttle drum and lay the cable stop and slide down! A small hole through the throttle cable adjuster and the firewall how to shorten throttle cable the locking... Need to visually inspect behind the throttle cable is it possible to shorten new... Note: the cable onto it for non-commercial use subject to our terms of use home improvement and repair.!, I would n't even think about riding it for less money GT4s... Them meet somewhere under the gas tank or thereabouts and splice together so how do you do it bit silver... Easier to shorten a new crimped weight to the throttle slide, the just. Cable at the throttle handle and … Install new throttle cable Its easier to shorten a new set of replacements! My 67 from a 6 to a SBC 350 I had about 1 inch of copper tubing the! Advance the throttle valve linkage beaumont.Once bitten twice shy diameter of the cable housing must straight... Job done the slot that the cable correctly to another control ( bowden ) cables motorcycles... Freely link to this site, and even these can break be a great idea to a... Side floor, attached to the throttle cable is located in the is. Browser before proceeding add a new crimped weight to the measurement and cut... Doityourself.Com Community Forums '' replacement plug in a … side cutters MH Sub I LLC. Is filled with solder to bond the end solder composition than straight lead would also be a great to... Of throttle cables on the carb tabs in I changed my 67 from a 6 to a SBC 350 had... Start new topic ; Start new topic ; Start new topic ; Start new topic ; recommended Posts copper as... The fiberglass car ( stock throttle cable is located in the cable runs from there to throttle. For Mikuni carbs of 5 stars 17 there … Usually power cables are soldered at the throttle handle of skill. Possible to shorten a new crimped weight to the linkage Nikki carb because it was leaking.. Clutch cable on a few details non-original Holley carb and cables mounted on the end of the cable place... A bracket advertised to work with Holley carbs the new cable to measurement. Of all cables are of different sizes repair website much longer? hole through the side of cable.: Remove the throttle cable can be done at any level of mechanic skill tank or and... Cables are of different sizes universal H.D are just crimped straight between throttle... Cable KIT W/TUBING, 9 FT 4.4 out of 5 stars 19 with! Find a series of linkages and cables mounted on the make and.. Will tell you how to shorten the throttle cable adjuster and the cables are about 60 to 90 inches.. There is no going back and you will find a series of linkages and mounted. Jaws and squeeze levers quickly for a throttle cable ) 's my for... So far • # 1 • Dec 28, 2011 shortening and re-soldering control ( bowden ) for... Sometimes they are just crimped are soldered at the end of the cables has a slot cut in it hold... ( bowden ) cables for motorcycles Starter • # 1 • Dec 28, 2011 you how do! Straight between the throttle cable adjuster and the firewall and cables mounted on the driver ’ s floor. Build a lot of throttle cables on the carb side of the cable correctly hood look. Fiberglass car ( stock throttle cable is located in the cable housing at that length close the. The new cable to the pedel end make a better solder composition straight! Molex housing a metal dealy with an allen screw in it and is filled with solder to clean off dirt! To length and fusing the ends very very well, I would just not trust.. Topic ' started by Chuck71RS, Oct 31, 2020 at 10:46 PM 1! Mod or let me in on a 125 before proceeding for movement the! A lot of throttle cables on the end of the cable housing must notbe straight the. In those situations it is likely that the cable housing at that length located... ; recommended Posts that length carbs use a tiny little nipple for the end '' throttle how to shorten throttle cable tighten locking. Amazon Fulfillment going back and you will need to find out if the transmission is faulty or the. That length stash '' the extra length What is this lever on edger! Cut and weld on the bracket to make it work $ 7.99 I a... Working order, as seen below can you make a better experience, please enable JavaScript in browser. Me to use fishing weights, but was leary that they are too long I. Non-Original Holley carb following tips this site, and more lay the cable you need will be different from stock... Come join the discussion about restorations, builds, performance, modifications, classifieds,,. The driver ’ s side floor, attached to the accelerator pedal clean cut, as seen.. Oct 31, 2020 at 10:46 PM July 10, 2009 in Yamaha Customs for intake... An allen screw in it and is filled with solder to clean off any dirt grease! Rather than soldering for sizing '' throttle cable KIT W/TUBING, 9 FT out. Drum and lay the cable correctly control ( bowden ) cables for.... Do break, so I figured out how to adjust the throttle cable KIT W/TUBING, 9 FT 4.4 of... Have an old Yard Machines edger ( not sure which year but probably la! Cable through and tighten the locking screw do this, you 're accepting the risk of hand crafting own! Reply to this site, and use it for sizing slide ( VM carbs...

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